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Double Wall Rectangular Duct

SKU: D-DWR Category:

The Double Wall Rectangular Duct is designed for HVAC systems that require both thermal insulation and sound attenuation. It consists of two layers of galvanized steel with an insulation layer—typically glass wool or rock wool—sandwiched between them.
This dual-wall design prevents heat loss, minimizes noise transmission, and eliminates condensation, ensuring efficient and quiet airflow for commercial and industrial buildings. Key Specifications

  • Material: Inner & outer galvanized steel sheets

  • Insulation: Glass wool or rock wool (25–50 mm)

  • Sheet Thickness: 0.5–1.2 mm per layer

  • Standard: SMACNA / DW144 / ISO 9001

  • Connection Type: TDC, TDF, Flange, or Slip Joint

Key Features

Thermal and Acoustic Performance

The double wall structure significantly reduces energy loss and sound transmission, maintaining a stable air temperature throughout the duct network.

Durable Construction

Both inner and outer layers are fabricated from galvanized steel, providing strength, rigidity, and resistance to corrosion over long-term operation.

Energy Efficiency

By minimizing temperature variation and air leakage, double wall ducts enhance HVAC system performance and reduce operational energy costs.

Custom Configurations

Available in various dimensions, insulation thicknesses, and connection systems to match project-specific designs and space constraints.

Technical Specifications

Inner WallGalvanized steel (G90 / DX51D+Z)
Outer WallGalvanized steel (G90 / DX51D+Z)
InsulationGlass wool / rock wool / foam board
Insulation Thickness25–50 mm (optional)
Sheet Thickness0.5–1.2 mm (per layer)
Connection TypeTDC / TDF / Flange / Slip Joint
Standard Length1000–1500 mm per section
Leakage ClassSMACNA Class 3 or higher
StandardsSMACNA / DW144 / ISO 9001

Applications

BromingHvac
Double wall rectangular ducts are suitable for environments requiring temperature stability and sound control, including:
Air-conditioned commercial and office buildings
Hospitals, laboratories, and pharmaceutical facilities
Cleanrooms and controlled environments
Industrial plants and manufacturing areas
Auditoriums, schools, and educational centers

Material & Manufacturing Process

Each duct is fabricated using precision CNC cutting and automatic folding machines. The insulation material is evenly distributed between the two metal layers and sealed to prevent fiber shedding or air leakage.
Cutting:Plasma or laser cutting ensures smooth edges and precise dimensions.
Insulation Placement:Glass wool or rock wool is inserted uniformly between the walls.
Assembly:Inner and outer layers are joined and fixed using TDC/TDF or flange systems.
Testing:Each unit undergoes leakage and insulation integrity checks before shipment.
BromingHvac

Installation & Connection Methods

Double wall ducts are designed to integrate seamlessly with standard rectangular duct connection systems.
Depending on the project size and insulation thickness, the following connection types are used:
TDC/TDF Flange System: Ideal for large networks requiring airtight joints with corner pieces and gaskets.
Angle Flange Connection: Provides high rigidity for heavy-duty or thicker insulation sections.
Slip Joint Connection: Simplifies installation for smaller modular sections.
Sealing and Gaskets: All joints are sealed with gasket and mastic sealant to maintain SMACNA Class 3 leakage performance.